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Comprehensive NACA 2412 Airfoil CFD Tutorial with ANSYS Fluent

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Introduction to NACA 2412 Airfoil Simulation in ANSYS Fluent

This tutorial demonstrates a complete process to simulate airflow around a NACA 2412 airfoil using ANSYS Fluent Student Edition, enabling accessible CFD practice at home or in professional settings. For foundational understanding, consider reviewing Airfoil Basics: Understanding Shape, Terminology, and NACA Naming.

Geometry Creation

  • Download airfoil coordinates using an online NACA 2412 plotter with 200 points for accuracy.
  • Export coordinates as CSV and edit in Excel to format with necessary headers (#group, #x, #y, #z).
  • Ensure trailing edge is closed properly to avoid simulation errors.
  • Import the formatted coordinate file as a 3D curve in ANSYS DesignModeler.
  • Generate a surface from the curve to represent the airfoil. For detailed NACA geometry and coding background, refer to Comprehensive Guide to NACA Four-Digit Airfoil Geometry and Coding.

Fluid Domain Setup

  • Create a C-shaped fluid domain with a semicircle radius of 7.5 meters (15 chord lengths total) for mesh convergence benefits.
  • Sketch additional vertical lines at 1 m (trailing edge) and approximately 80 mm from the leading edge to help structured meshing.
  • Generate surfaces for the fluid domain and perform a Boolean subtract operation to create an airfoil-shaped hole, representing the solid body within the fluid.
  • Split the domain using the created sketch lines to refine mesh control.

Meshing Procedure

  • Add edge sizing constraints:
    • 250 divisions with bias toward the airfoil edges.
    • 150 divisions with hard constraint on square domain edges.
    • 100 divisions on outer domain edges.
  • Use face sizing to enforce quadrilateral mesh elements.
  • Review mesh quality, adjust parameters if needed to minimize skewness and cell volume disparities.

Boundary Layer and Y-Plus Estimation

  • Calculate Reynolds number using velocity, chord length, and air properties (e.g., 3.1×106 for velocity ≈45.6 m/s).
  • Determine first cell height (~0.008 mm) to achieve y-plus ~1 for accurate viscous sublayer capture.
  • Confirm mesh first layer thickness satisfies y-plus criteria by measuring cell height in meshing software. For comprehensive insight into y-plus and fluid mechanics principles, see Mechanical Properties of Fluids: A Comprehensive Guide to Bernoulli's Theorem and Applications.

Boundary Condition Setup in Fluent

  • Define velocity inlet with components:
    • For zero angle of attack, velocity in X direction equals calculated velocity.
  • Set airfoil edges as wall boundary.
  • Set outlet pressure to atmospheric (0 gauge pressure).
  • Use SST k-omega turbulence model for reliable boundary layer and separation predictions.
  • Use double precision and maximum available CPU cores for solver efficiency.

Simulation and Results Analysis

  • Run steady-state pressure-based solver.
  • Monitor convergence with residuals and lift/drag coefficient plots.
  • Extract lift and drag forces using force reports on the airfoil.
  • Compare simulation results to experimental data:

Flow Visualization

  • Plot velocity magnitude contours to observe stagnation and boundary layer effects.
  • Plot pressure contours illustrating low pressure on top surface and high pressure underneath, explaining lift generation.
  • Display velocity vectors to examine flow direction and magnitude around the airfoil.

Angle of Attack Variation

  • Adjust inlet velocity components to simulate angles of attack (e.g., 8°):
    • X velocity = velocity × cos(θ)
    • Y velocity = velocity × sin(θ)
  • Update force vector directions for accurate lift and drag calculations relative to flow direction.
  • Validate simulation results against experimental trends.
  • Observe flow tilt and changes in lift/drag coefficients corresponding to angles of attack.

Y-Plus Verification Post-Simulation

  • Generate plots of wall y-plus along the airfoil surface.
  • Ensure values mostly remain below 1 for accurate viscous sublayer resolution.

Practical Insights

  • Importance of creating a dedicated project folder to manage ANSYS files.
  • Recommendations for mesh improvements and further studies such as mesh independence and domain size effects.
  • Explanation of CFD's value in predicting trends and flow phenomena where experiments are limited.

This tutorial equips you with practical knowledge to perform accurate airfoil simulations, interpret CFD results, and relate numerical data to physical aerodynamic behaviors. Explore further angles of attack, mesh refinements, and physics models to deepen your CFD expertise.

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