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Complete ANSYS Fluent Tutorial: NACA 2412 Airfoil Simulation and Analysis

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Introduction

This tutorial demonstrates the complete process of simulating a NACA 2412 airfoil using ANSYS Fluent Student version, allowing anyone to replicate the simulation at home. To build foundational understanding, you may also refer to Airfoil Basics: Understanding Shape, Terminology, and NACA Naming.

Geometry Creation

  • Obtain NACA 2412 coordinates using an online airfoil plotter with 200 points for accuracy.
  • Convert chord length to 1 meter (1000 mm) for standardization.
  • Edit and format coordinates in Excel, adding necessary tags for ANSYS DesignModeler import.
  • Import and generate the airfoil curve in DesignModeler, creating a closed surface. For deeper details on airfoil geometry and coding, see Comprehensive Guide to NACA Four-Digit Airfoil Geometry and Coding.

Fluid Domain Setup

  • Create a C-shaped fluid domain extending 15 chord lengths around the airfoil to ensure accuracy.
  • Include vertical lines near the leading (80 mm) and trailing edges (1 m) to refine mesh control.
  • Convert sketches into lines and surfaces; subtract the airfoil surface from the fluid domain to create flow space.
  • Split the domain into multiple faces to facilitate structured meshing.

Meshing Strategy

  • Apply edge sizing with biasing for finer mesh near the airfoil and coarser mesh further away.
  • Use hard and soft sizing behaviors where appropriate to balance mesh structure and error avoidance.
  • Confirm Y-plus value estimates using Reynolds number and fluid properties to determine first cell height (~0.008 mm) for capturing viscous sublayer effects. Understanding fluid mechanical properties can enhance your grasp on these concepts; see Mechanical Properties of Fluids: A Comprehensive Guide to Bernoulli's Theorem and Applications.

Boundary Conditions and Setup

  • Define named selections for airfoil (wall), inlet (velocity inlet), and outlet (pressure outlet at atmospheric pressure).
  • Set material properties for air (density and viscosity).
  • Calculate inlet velocity based on Reynolds number (~45.6 m/s for Re = 3.1 million).

Fluent Solver Configuration

  • Choose pressure-based steady solver with SST k-omega turbulence model suitable for flow separation.
  • Input velocity components as per angle of attack, adjusting x and y velocity using cosine and sine functions.
  • Adjust force vectors for drag and lift coefficients to align with flow direction.
  • Set convergence criteria (residuals 1e-6) and use second-order upwind discretization.

Simulation and Results

  • Run simulations for zero and various angles of attack (e.g., 8 degrees), observing convergence of lift and drag coefficients.
  • Compare CFD results with experimental data, achieving around 13% error in lift coefficient and 30% in drag coefficient.
  • Visualize velocity contours, pressure contours, and velocity vectors to understand flow behavior, showing stagnation points, boundary layer development, and lift generation through pressure differentials.
  • Analyze y-plus distribution along the airfoil surface to confirm boundary layer capture.

Practical Insights

Conclusion

This tutorial equips users with a thorough understanding of airfoil simulation in Fluent, including geometry preparation, meshing, solver settings, and interpreting results under varying aerodynamic conditions. Feedback and requests for additional simulations are encouraged to enhance learning.


By following these steps, users will gain practical CFD skills to simulate airfoils accurately, analyze aerodynamic performance, and visualize critical flow phenomena. For a detailed step-by-step process, explore the full Comprehensive NACA 2412 Airfoil CFD Tutorial with ANSYS Fluent.

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