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Endotoxin Retention Testing for Filters

Endotoxin Retention Testing for Filters

Nelson Labs

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[00:07]

Hello everyone and thank you for joining

[00:10]

us today. You have logged on to the

[00:13]

Nelson Labs webinar on endotoxin

[00:15]

retention testing for filters.

[00:18]

I'd just like to go through a few

[00:20]

housekeeping items before we get started

[00:22]

today.

[00:24]

If you miss one of our webinars or want

[00:26]

to refer back to them, you can always

[00:29]

find them on the Nelson Labs website on

[00:32]

the on demand webinars page listed under

[00:34]

our education tab.

[00:37]

You can receive notifications of

[00:39]

upcoming live and on demand webinars by

[00:43]

uh following Nelson Labs on LinkedIn.

[00:47]

We'd also like to invite you to register

[00:49]

for free for the Sauteraalth Academy at

[00:53]

soteralth.comacademy.

[00:57]

There you will find curated content from

[00:59]

industry thought leaders

[01:02]

from Nelson Laboratories, Sterogenics,

[01:05]

Regulatory Compliance Associates, and

[01:07]

Nordon.

[01:08]

From introductory sterilization and lab

[01:10]

testing topics to advanced in-depth

[01:12]

learnings, our expert adviserss have

[01:15]

filled this academy with cutting edge

[01:16]

educational content and resources to

[01:18]

help you mitigate risk, go to market

[01:21]

faster, and achieve excellence in your

[01:22]

field.

[01:24]

Nelson Laboratories is a leading global

[01:26]

provider of laboratory testing

[01:30]

for medtech and pharmaceutical

[01:32]

companies.

[01:33]

The company performs over 900 rigorous

[01:36]

microbiological and analytical

[01:38]

laboratory tests across the medical

[01:39]

device, pharmaceutical, and protective

[01:41]

barrier industries.

[01:43]

The experts at Nelson know every test

[01:45]

matters and requires solutions to

[01:47]

complex problems to improve patient

[01:49]

outcomes and minimize client risk. So,

[01:52]

let's get started. Today, we're joined

[01:54]

by Emily Spackman and Jennifer

[01:56]

Jorgensson.

[01:58]

Emily has worked for Nelson Laboratories

[02:00]

in the bacterial endotoxins test lab for

[02:03]

over 18 years.

[02:05]

She has an extensive knowledge and

[02:07]

experience with testing medical devices

[02:09]

and pharmaceutical products for

[02:10]

bacterial endotoxins

[02:12]

and enjoys helping sponsors with their

[02:14]

endotoxin questions and needs and

[02:16]

appreciates learning more about the

[02:18]

various BET assays and how each assay

[02:20]

can be applied to various products.

[02:23]

Jennifer has been with Nelson

[02:25]

Laboratories for over 12 years

[02:27]

experience across several departments.

[02:30]

She began in the protective barrier

[02:31]

department where she served as study

[02:33]

director and subject matter expert for

[02:35]

gown and drape testing. She then managed

[02:39]

bacterial endotoxin uh test department

[02:42]

before transitioning to her current role

[02:43]

as a study director and the filtration

[02:45]

sterilization department. In her in this

[02:48]

role, her focus is on filter validation

[02:51]

testing

[02:54]

and she a field she's especially enjoyed

[02:56]

exploring throughout her career at

[02:58]

Nelson. She's valued the opportunity to

[03:00]

learn about the diverse testing Nelson

[03:02]

performs and aimed to deepen her

[03:04]

expertise and validation processes.

[03:07]

This webinar we do encourage your them

[03:11]

at any time in the questions box on your

[03:15]

tab. Um, and Emily and Jennifer will try

[03:18]

to answer as many questions as possible

[03:20]

at the end of this presentation.

[03:23]

So, now beginning today's webinar, I'd

[03:25]

like to turn the time over to Emily and

[03:27]

Jennifer.

[03:32]

>> Thanks, Mike. We are excited to be here

[03:35]

with you. We'll just start with our

[03:39]

agenda for the day. So, I will start by

[03:42]

discussing bacterial endotoxin testing

[03:45]

and when it's typically performed. We'll

[03:48]

talk about what bacterial endotoxins are

[03:52]

and why it's important to test for them.

[03:55]

And then we'll talk about how we test

[03:57]

for them and then after that I will turn

[03:59]

it over to Jen. Yeah. And then from

[04:03]

there we'll kind of look into

[04:05]

considerations for filter selection kind

[04:08]

of the details of removing endotoxin

[04:10]

through filtration and then also the

[04:12]

endotoxin retention test method and that

[04:15]

we perform here.

[04:18]

Okay. So let's get into it. What is

[04:21]

bacterial endotoxin testing or bet?

[04:25]

Um

[04:27]

this test the bacterial endotoxin test

[04:30]

is used to measure the presence of

[04:32]

bacterial endotoxin. You may have

[04:34]

previously reheard heard this test

[04:37]

referred to as the limulus amiebasite

[04:40]

lysate or LAL test as it was previously

[04:44]

known um and it was named after the

[04:48]

lysate that was used in the testing.

[04:52]

The lysate or LL is derived from the

[04:56]

blood of an American horseshoe crab,

[04:58]

limulus polyphimmis, which you can see

[05:01]

in the picture below.

[05:08]

Because the bacterial endotoxin test is

[05:11]

run using the horseshoe crab's blood, it

[05:15]

is helpful and interesting to understand

[05:17]

a bit about the horseshoe crab. Their

[05:20]

blood cells are called amiebastes.

[05:23]

The amiebocytes are liced or ruptured to

[05:27]

access the chemicals within the cell

[05:29]

that cause the clotting reaction.

[05:32]

They are then purified and freeze dried

[05:34]

to make the lysate that we use in the

[05:36]

bacterial endotoxin test.

[05:39]

The picture below on the left is of the

[05:42]

crabs donating their blood.

[05:45]

Essentially, we take the crabs from the

[05:47]

ocean. We scrub them, give them a good

[05:49]

bath, and then we fold them in half so

[05:52]

that we can access a soft spot in the

[05:54]

middle of their backs, and they stick

[05:58]

the crabs with a little spike that it's

[06:00]

kind of like a needle, and they bleed

[06:02]

them into these jars that you see.

[06:06]

So, these crabs are essentially blood

[06:08]

donors. And although the process doesn't

[06:11]

typically hurt the crabs, there is an

[06:13]

approximate 15% mortality rate for the

[06:16]

crabs that donate their blood.

[06:19]

After the crabs are bled, they return

[06:22]

them to the ocean on these large slides

[06:25]

that you see on the picture on the

[06:27]

right. And these slides run from the

[06:30]

facility to the ocean. So, it's kind of

[06:33]

interesting. And this whole process

[06:34]

takes less than 24 hours.

[06:39]

Um, one thing you might note on the

[06:41]

picture on the left is that the crab's

[06:43]

blood is blue. And that's because it

[06:46]

contains copper to carry oxygen instead

[06:49]

of iron like humans have, which is what

[06:52]

causes our blood to be red.

[07:04]

Okay, so now that we know what the

[07:06]

bacterial endotoxin it is test is, when

[07:10]

is the test performed?

[07:12]

The test is used by medical device

[07:14]

manufacturers frequently as it is

[07:17]

considered a lot release test meaning

[07:19]

that every lot of product labeled as

[07:21]

non-pyrogenic needs to be tested.

[07:25]

The non-pyiogenic label claim is used

[07:27]

for all devices with direct or indirect

[07:30]

blood contact, lymphatic contact,

[07:34]

cerebral spinal fluid contact, and for

[07:37]

intraocular opalic devices.

[07:41]

It's also commonly used in the

[07:42]

pharmaceutical in industry to test each

[07:46]

batch of injectable drug products.

[07:49]

Products that are consumed orally are

[07:52]

not typically tested. We ingest

[07:55]

endotoxin every day in the water that we

[07:57]

drink and in the air that we breathe,

[07:59]

but it doesn't have the same impact on

[08:01]

us when it's ingested as it does when it

[08:05]

comes in contact with blood or some of

[08:07]

those other areas mentioned.

[08:11]

The pharmaceutical industry can also use

[08:13]

the bacterial endotoxin test to test raw

[08:17]

materials and inprocessed materials.

[08:24]

So what are bacterial endotoxins?

[08:27]

They come from the cell wall of gram

[08:29]

negative organisms.

[08:31]

The cell wall consists of

[08:33]

lipopolysaccharide or LPS which you can

[08:36]

see here on the diagram.

[08:39]

Outer membrane, peptooglycan

[08:42]

which is another pyrogen but much less

[08:44]

toxic and an inner membrane.

[08:48]

Purified endotoxin

[08:50]

which is endotoxin

[08:54]

that is not found in nature. It's

[08:56]

purified in a lab is sometimes referred

[08:59]

to as LPS as this is the biologically

[09:02]

active component of endotoxin.

[09:06]

The LPS consists of two components. The

[09:09]

lipid A portion which is embedded in the

[09:12]

membrane of the cell wall and is

[09:14]

hydrophobic meaning that it does not

[09:16]

like water.

[09:18]

and a polysaccharide chain that contains

[09:20]

the extracellular environment and it's

[09:22]

hydrophilic and it is hydrophilic

[09:26]

meaning that it does like water.

[09:29]

The amp amphipathic nature of the LPS

[09:32]

causes them to form aggregates of myels

[09:35]

where endotoxin clumps together.

[09:39]

LPS is released from the cell during

[09:41]

normal cell growth as an outer membrane

[09:44]

vesicle or OMV.

[09:47]

OMVS are pieces of the cell wall that

[09:50]

during the growth of the cell are

[09:52]

pinched off and float freely in the

[09:54]

extracellular environment.

[09:57]

This naturally occurring form of

[09:59]

endotoxin does not aggregate or clump as

[10:03]

purified endotoxin does. They also can't

[10:07]

replicate, but it is difficult to

[10:10]

destroy.

[10:13]

And this is the endotoxin that

[10:15]

contaminates water systems, drugs, and

[10:18]

medical devices.

[10:24]

So, as I mentioned before, bacterial

[10:26]

endotoxin is a component of the cell

[10:29]

wall of gram negative bacteria.

[10:32]

It's considered a pyrogen because it can

[10:34]

cause a fever.

[10:36]

And because it can cause a fever, the

[10:39]

bacterial endotoxin test or bet can also

[10:43]

be referred to as pyrogen testing.

[10:46]

Although endotoxin is not the only

[10:48]

pyrogen or material that can cause a

[10:51]

fever, it is the most significant in the

[10:54]

pharmaceutical and medical device

[10:55]

industry.

[11:01]

There are a few reasons why endotoxins

[11:04]

are the most significant pyrogen.

[11:07]

One is due to its very high potency.

[11:11]

The next most potent pyrogen is

[11:13]

pepidoglycan and it is 50,000 times less

[11:16]

pyrogenic than endotoxin.

[11:20]

I like to think of endotoxin as the

[11:22]

skeleton of gram negative bacteria.

[11:26]

Even after the bacteria die, endotoxin

[11:29]

can still be present and is not always

[11:31]

mitigated via common sterilization

[11:34]

methods.

[11:35]

Lastly, gram negative bacteria can grow

[11:38]

in low nutrient environments such as

[11:40]

water systems and can easily contaminate

[11:43]

pharmaceuticals and medical devices.

[11:47]

It is very easy to contaminate samples

[11:49]

with endotoxin, but it can be difficult

[11:52]

to remove endotoxin. So, it's best to

[11:56]

keep it from getting into your samples

[11:59]

in the first place.

[12:06]

We have identified the endotoxin is a

[12:09]

pyrogen. Pyro means fire. Hence, a

[12:13]

pyrogen can cause a fever. However,

[12:16]

fever is not the only implication of or

[12:19]

symptom of endotoxin.

[12:22]

Exposure to endotoxin can cause a

[12:25]

massive immune response and can cause

[12:27]

macrofasages throughout the entire body

[12:29]

to release cytoines.

[12:32]

Some of the symptoms that can be seen

[12:34]

due to endotoxins in the human body

[12:37]

include fever, nausea, circulatory

[12:40]

collapse, multiple organ failure, or

[12:43]

even death.

[12:51]

Now that we know what endotoxins are and

[12:53]

the impact they can have on the human

[12:55]

body, how do we test for them? For

[12:59]

medical devices, we immerse the entire

[13:01]

device or the applicable components of

[13:04]

the device in water

[13:07]

or we may flush a fluid pathway with

[13:09]

water

[13:11]

to obtain a liquid test solution.

[13:15]

For pharmaceuticals,

[13:17]

liquids can be tested directly or we may

[13:19]

need to dilute them in water or other

[13:21]

dilluents and powders are dissolved in

[13:24]

water or other solvents to obtain a

[13:26]

liquid test solution.

[13:32]

Once we have that liquid test solution,

[13:35]

we mix equal parts of the sample and

[13:37]

lysate, which is the reagent that comes

[13:40]

from the horseshoe crab blood in a 96

[13:43]

well microp plate. On each plate, we

[13:46]

include a standard control series,

[13:49]

including four standard concentrations

[13:51]

of endotoxin and a negative water

[13:54]

control.

[13:56]

We incubate that plate in a micro plate

[13:59]

reader at 37 plus or minus 1° C until

[14:02]

the lowest standard reacts

[14:05]

and a curve is generated.

[14:08]

From here, we use software to compare

[14:11]

the test samples to the standard curve

[14:14]

and determine the level of endotoxin in

[14:16]

each sample.

[14:21]

At Nelson Laboratories, we offer two

[14:24]

different test methods.

[14:26]

The first is the kinetic turbidometric

[14:29]

test method and it measures a change in

[14:31]

turbidity or cloudiness.

[14:34]

It's run at a wavelength of 340

[14:36]

nanometers and this is our most routine

[14:39]

and more cost effective option.

[14:43]

The second test we offer is the kinetic

[14:45]

chromogenic test method. Rather than

[14:48]

measuring a change in turbidity, it

[14:50]

measures a change in color and it's

[14:53]

specifically a yellow color. Because

[14:56]

we're measuring a change in color, it is

[14:58]

run at a different wavelength of 405

[15:00]

nanometers.

[15:02]

And this test is capable of achieving an

[15:05]

assay sensitivity of 0.001

[15:08]

endotoxin units per milliliter.

[15:12]

When we look at how these tests are

[15:14]

similar, we can see that both tests can

[15:17]

be run at an assay sensitivity of 0.005

[15:22]

endotoxin units per milliliter. So that

[15:26]

chromogenic test method can be run at a

[15:29]

sensitivity that is five times higher.

[15:33]

Some other similarities they have are

[15:37]

they're both run on a spectr

[15:38]

photoometer. They're both quantitative,

[15:41]

meaning we can provide you with an exact

[15:44]

level of endotoxin.

[15:48]

They both have inhibition enhancement

[15:50]

built into the assay to demonstrate the

[15:53]

validity of the results. And they both

[15:56]

generate results in EU or endotoxin unit

[16:00]

per milliliter units.

[16:04]

And now we'll turn the time over to Jen.

[16:08]

>> Thank you, Emily. So now we're going to

[16:10]

focus a little on the filter side of

[16:12]

things. Um and so the beginning part we

[16:15]

just want to talk about some

[16:16]

considerations for selecting the right

[16:19]

filter. Um so part of that right is kind

[16:22]

of looking at your process um flow rate

[16:25]

and and also understanding the filter

[16:27]

throughput. Um so your flow rate right

[16:30]

can can be affected by the effective

[16:33]

filtration area of the filter your

[16:36]

membrane porocity pore size the

[16:38]

thickness differential pressure flow

[16:41]

path design and the viscosity of the

[16:42]

fluid including temperature. Um and then

[16:46]

also the filter throughput um is really

[16:49]

refers to the total volume of liquid or

[16:50]

gas that can be filtered through that

[16:53]

filter through the um effective

[16:55]

filtration area

[16:57]

under specific process conditions.

[17:01]

I'm sorry trying to find the mouse here.

[17:04]

Um sorry. And then so knowing those

[17:07]

things can help you establish the number

[17:09]

of filters and kind of the housing

[17:10]

sizing that you need um for your

[17:13]

process. And then you also want to make

[17:16]

sure that your filter can support kind

[17:18]

of your peak operating flow rates

[17:19]

without exceeding those validated

[17:21]

pressures and flux limits of the filters

[17:24]

themselves.

[17:26]

Um, and then other considerations that

[17:27]

you'll want to look at are kind of your

[17:30]

process monitoring and sample strategy.

[17:33]

So you want to define the frequency for

[17:35]

bioden and endotoxin testing. Um, you'll

[17:38]

want it includes filter integrity

[17:40]

testing, right? where it's like a pre

[17:41]

and post use to kind of confirm the

[17:43]

performance of that filter that it's

[17:46]

within those validated parameters. Um,

[17:49]

of course, some filters might not have a

[17:52]

specification, um, which we can kind of

[17:54]

talk about during the testing portion of

[17:57]

this. Um, you'll also want to consider

[18:00]

kind of the filter service life or again

[18:02]

the capacity that it can handle. So you

[18:04]

might want to determine some process

[18:06]

specific fouling or throughput studies

[18:09]

and kind of the allowable differential

[18:11]

pressure increase.

[18:13]

Um a lot of this is supported by

[18:15]

validation studies including bacterial

[18:17]

retention testing.

[18:19]

And then you'll kind of want to consider

[18:20]

the filter change out strategy. You know

[18:22]

kind of timebased or conditionbased

[18:25]

criteria. you know, maybe after a

[18:27]

certain differential pressure is reached

[18:28]

or a flow decay or maybe endotoxin

[18:31]

breakthrough is kind of the the time,

[18:34]

you know, when you should change out the

[18:35]

filter. Um, but also you can kind of

[18:39]

performing this, right? You can replace

[18:42]

the maybe the endotoxin filter or the

[18:44]

filter you're using to help filter out

[18:46]

endotoxin, you know, can be replaced

[18:48]

independently of the other filters.

[18:51]

Um other considerations would be kind of

[18:54]

your bio burden or microbial load. Um

[18:57]

this knowing this helps drive the

[18:59]

sterilizing grade filter selection and

[19:01]

then kind of if you need a preiltration

[19:03]

strategy to kind of ensure that you're

[19:05]

reaching your target sterility assurance

[19:07]

level and then you also want to kind of

[19:09]

understand your endotoxin load as well.

[19:12]

So for low endotoxin levels, right,

[19:14]

positively charged sterilizing filters

[19:16]

may provide sufficient endotoxin

[19:18]

reduction all on their own. But if you

[19:20]

have high endotoxin levels, um maybe

[19:23]

implementing a stage filtration with

[19:26]

like a preiltration or a sterilizing

[19:28]

grade filter and then followed by maybe

[19:30]

a filter that can help remove endotoxin.

[19:33]

Um that can kind of help. And then you

[19:35]

also kind of want to understand um kind

[19:38]

of endotoxin specifications, you know.

[19:40]

So for final endotoxin limits

[19:42]

established per dosage form or route of

[19:45]

administration usually following USP85

[19:48]

um and just as an example a typical

[19:50]

target for um water for injections is

[19:54]

less than 0.25 endotoxin units per mill

[19:59]

and then we're going to kind of talk a

[20:02]

little bit about removing endotoxin

[20:03]

through filtration. So the amount of

[20:05]

endotoxin removed will generally depend

[20:07]

on the design of the system and the load

[20:09]

of endotoxin obviously in the product or

[20:11]

media or liquid that you're filtering.

[20:14]

So some of the filters right um you know

[20:17]

a size exclusion is a way to remove

[20:21]

bacteria and potentially endotoxin. Um

[20:25]

and this is just where the particles are

[20:26]

retained based on their size relative to

[20:28]

the pore size.

[20:30]

And it does usually require high

[20:32]

pressure in a large surface area of the

[20:33]

filter.

[20:35]

And then part of that right is ultra

[20:38]

filtration or reverse osmosis filters

[20:41]

are kind of a good one to use um for

[20:44]

endotoxins.

[20:46]

So they usually have smaller pore sizes

[20:48]

where it's 1 to 100 nmters.

[20:51]

This is um these can help depending on

[20:54]

the size can help uh retain endotoxin

[20:57]

while allowing smaller molecules to

[20:59]

pass. Um, these are best for small

[21:03]

molecule solutions because large protein

[21:05]

solutions can also be removed from the

[21:07]

filtrate because they'll get um stuck

[21:10]

within the pores.

[21:12]

The um it is effective for water

[21:14]

purification and deyrogenation of

[21:16]

buffers. Now, small subunits can still

[21:20]

pass through, so you might want to

[21:21]

combine this with other methods for

[21:23]

complete removal.

[21:28]

I'm sorry I did want to say sorry the

[21:30]

MWCO that is a molecular weight cut off

[21:34]

so that these filters are usually based

[21:36]

on that. So it really just kind of talks

[21:39]

it indicates the pore size or rejection

[21:41]

capability of the membrane. It's usually

[21:44]

um expressed in kilodins or dolton.

[21:48]

So for endotoxins for example like they

[21:50]

could be approximately 15 kilodins or up

[21:54]

to 900 kilodins when aggregated. Um so

[21:58]

kind of picking a filter that could

[22:01]

potentially be within you know around 15

[22:03]

kilodolins might be a good choice.

[22:07]

Um other things so there are positively

[22:09]

charged filters that can remove by

[22:12]

absorption rather than relying solely on

[22:14]

size exclusion. So for endotoxins

[22:17]

they're usually negatively charged at a

[22:19]

pH of greater than two. Um, and this is

[22:22]

an optimal method for removing residual

[22:25]

endotoxin traces traces, excuse me, from

[22:27]

ultra pure water systems. So, a couple

[22:30]

positively charged filters would be if

[22:33]

you have pleated membranes where it's a

[22:35]

common method to use these filters. It

[22:38]

goes off of both size inclusion

[22:41]

exclusion, sorry, and charge absorption.

[22:44]

And usually you can have pore sizes

[22:45]

between 0.1 to one micron. and they're

[22:49]

highly effective for endotoxin removal.

[22:53]

And then you also have depth filters um

[22:56]

where they have an open pore structure

[22:57]

with charged sites. It allows kind of

[23:00]

larger part particles to pass through

[23:02]

while reducing endotoxin levels through

[23:04]

these positively charged binding sites.

[23:06]

Usually you can get an endotoxin

[23:07]

reduction of fortified logs. It's

[23:10]

effective in water systems and for

[23:12]

dehyrogenation of non-sterile processes

[23:14]

including chromatography steps.

[23:18]

And then a couple other filters. There's

[23:20]

the activated carbon filters where they

[23:22]

can remove endotoxin through absorption.

[23:24]

Um they have a highly porous structure

[23:27]

which gives it a very large surface

[23:29]

specific surface area allowing it to

[23:31]

trap a wide range of contaminants

[23:33]

including endotoxins.

[23:35]

Uh there are some specialized activated

[23:37]

carbon depth filters with a kind of

[23:40]

tight three-dimensional structure along

[23:42]

with a positively charged surface. That

[23:44]

way you're kind of able to absorb the

[23:46]

endotoxin as well. Um, it also though

[23:51]

with the activated carbon filters,

[23:53]

they're non- selective, so it can absorb

[23:55]

components like desirable components

[23:57]

through like maybe in your

[23:59]

pharmaceutical product or things like

[24:00]

that that you might want. So, it could

[24:02]

also absorb those as well. Um but there

[24:05]

there's also the microporous

[24:07]

polyethylene holo fiber membrane filters

[24:10]

where they remove via um so size

[24:13]

exclusion and absorption.

[24:15]

They do capture very small endotoxins so

[24:18]

less than 0.025 micron and the dep the

[24:23]

performance depends on the binding

[24:24]

capacity.

[24:27]

Um, and so we'll talk just a little uh

[24:30]

go into the the actual endotoxin

[24:32]

retention test method that we perform

[24:34]

here at Nelson Labs. Um, so it kind of

[24:37]

takes into account, you know, once you

[24:39]

know kind of you got your filter and

[24:41]

everything and and you want to ensure

[24:43]

that the filter can kind of retain the

[24:46]

endotoxin,

[24:48]

we can perform this testing for you. Um

[24:51]

it is adapted from our ASM F838 standard

[24:54]

test method which is determining

[24:56]

bacterial retention of membrane filters

[24:59]

utilized for liquid filtration.

[25:01]

Um so that test method right focuses on

[25:04]

the B diamonduda bacterial challenge

[25:07]

whereas performing um the endotoxin

[25:10]

retention test method we would

[25:12]

substitute that bacterial challenge with

[25:14]

a kind of standard bacterial endotoxin

[25:17]

solution.

[25:18]

we will perform an integrity test.

[25:20]

Again, it may not be possible for

[25:22]

certain filters. You know, maybe there's

[25:24]

not an established specification, but

[25:26]

usually um if that's the case, we can

[25:28]

upon request, we could do more of a

[25:30]

visual evaluation.

[25:32]

Um just to kind of see if there's any

[25:34]

noticeable signs of damage or

[25:36]

deterioration in the filter before and

[25:39]

after the test. Um the test includes

[25:42]

using an appropriate volume of

[25:44]

pyrogen-free water um or low endotoxin

[25:47]

water to kind of pass through the filter

[25:49]

to help wet the filter out.

[25:52]

Um the effluent

[25:55]

at the end is or excuse me is collected

[25:57]

at the end um or at defined time points

[26:00]

and evaluated for the presence of

[26:01]

endotoxin where we'll send it off to be

[26:04]

to our BET group to be tested. Um so

[26:08]

some of the parameters that can be

[26:10]

considered for this test right are the

[26:12]

endotoxin concentration

[26:14]

um which could vary. it it can

[26:16]

definitely be specific to you know your

[26:18]

process. Um since there isn't an exact

[26:22]

standard for this in particular and this

[26:24]

is really adapted from the ASM F838

[26:28]

right there isn't a set amount um of

[26:30]

challenge to use but again it could be

[26:33]

variable and might be more specific to

[26:35]

kind of what you're looking for. You

[26:37]

know maybe you know a certain amount of

[26:39]

endotoxin is in your product or water

[26:41]

and you want to see if the filter

[26:42]

filters it completely out. So at that

[26:45]

point we can start with the you know a

[26:47]

known concentration in the beginning to

[26:50]

see if it gets filtered out. Um we can

[26:52]

also look at you know focus on flow

[26:55]

rates, pressures, temperatures um kind

[26:57]

of endotoxin limits that you're looking

[26:59]

for.

[27:01]

Um so during the test we do prepare our

[27:05]

equipment. We do deyrogenate everything

[27:07]

we can the glassware test tubes metal.

[27:10]

Um, and that really is just where we're

[27:11]

heating it to greater than 250 Celsius,

[27:15]

um, a dry heat. But of course, there are

[27:17]

some items that might not be able to

[27:19]

handle a high heat as 250° C, um, like

[27:24]

plastic, silicone, rubber gaskets. So,

[27:26]

in that case, we do also will rinse it

[27:29]

with IPA and then sterilize it through a

[27:31]

standard autoclave to try to decrease or

[27:34]

um, get rid of the any endotoxin

[27:37]

present. Sorry, I skipped ahead.

[27:40]

quicker. Um, we also can sterilize the

[27:43]

filters here as well. We perform

[27:44]

sterilization. Uh, different methods. We

[27:47]

mo the most common are the autoclave or

[27:49]

steam in place. We also perform gamma

[27:52]

um and EO. Usually steam sterilization

[27:56]

is one of the most stressful conditions

[27:57]

filters are exposed to uh because of the

[28:00]

high temperature, high pressures and

[28:01]

then kind of the radical temperature and

[28:03]

pressure changes.

[28:05]

Gamma exposure

[28:07]

um is kind of a good one as well for

[28:10]

filters and when we do have the option

[28:12]

to sterilize through gamma as well. Um

[28:14]

it doesn't leave usually leave residual

[28:17]

gas components um but some filters might

[28:19]

not be compatible with the high doses of

[28:21]

gamma. We also have the EO. It's not as

[28:24]

common of a sterilization method as it

[28:27]

it can leave residual gases or

[28:29]

byproducts that could remain in the

[28:30]

filter.

[28:32]

And then part of the test again was the

[28:34]

integrity test. It's a non-destructive

[28:37]

test that kind of helps verify the

[28:38]

sterilizing grade filters integrity

[28:40]

before and after the kind of retention

[28:42]

test. Um it can help detect flaws that

[28:45]

would compromise the filter's

[28:46]

performance without causing damage. So

[28:49]

we could test it over and over again

[28:50]

without damaging the filter. Um so the

[28:54]

methods there's different methods for

[28:55]

this integrity test that we can perform

[28:57]

here. could be bubble point diffusive um

[29:00]

or forward flow water intrusion or the

[29:02]

pressure hold decay test we can perform

[29:05]

um manually or with an automatic

[29:08]

integrity tester although that's still

[29:10]

um getting validated but we do have

[29:13]

currently a manual integrity test um and

[29:17]

the and again if an integrity test is

[29:19]

not possible or maybe there's no

[29:20]

specification we can do a visual

[29:22]

inspection to kind of just help you know

[29:25]

see if the the filter is good before and

[29:28]

after the retention test.

[29:31]

For the challenge procedure portion of

[29:33]

the test, we really will make sure we

[29:35]

just assemble the challenge apparatus.

[29:37]

Then we'll wet the system with the

[29:38]

pyrogen-free water. We do collect a

[29:41]

portion of that water um in sterile

[29:43]

deyrogenated test tubes to test it for

[29:46]

BET

[29:47]

for the bacterial endo endotoxin test.

[29:51]

Um, we usually use this as a negative

[29:53]

control to kind of help confirm that our

[29:56]

test system and filter were sterile

[29:57]

prior to performing the test. We can

[30:01]

again perform it pressure base. We can

[30:03]

do a flow rate um if that is kind of to

[30:07]

match your process as well. After that,

[30:10]

we can we'll add an appropriate volume

[30:12]

of the challenge to achieve kind of that

[30:14]

worst case concentration that you're

[30:16]

looking for. We also confirm that

[30:18]

concentration as well through the BET

[30:20]

test to make sure it is where we we

[30:23]

needed it to start and then we'll

[30:25]

perform the filtration.

[30:27]

I kind of allow the the liquid, you

[30:30]

know, the challenge and toxin challenge

[30:31]

to um filter through the filter. And

[30:34]

then we'll collect that filtrate again

[30:36]

in the deyrogenated container. Um and

[30:40]

then we will transfer an aloquat of that

[30:42]

to be tested for the bet test to see if

[30:45]

any um endotoxin is is left or present.

[30:49]

Um usually again this is you know an

[30:52]

adapted test but we do kind of still try

[30:55]

to have some test method acceptance

[30:56]

criteria where you know we want to make

[30:58]

sure that we have met that endotoxin

[31:00]

concentration that was required or that

[31:03]

you required for the test. We want to

[31:05]

make sure our negative control rinse

[31:07]

meets specific criteria like maybe it's

[31:10]

negative

[31:12]

you know completely or less than 0.5 you

[31:14]

know it is these specifics are really

[31:16]

things we'll work with um each customer

[31:19]

individually

[31:20]

and then the testing parameters were met

[31:22]

you know if you wanted us to do a

[31:24]

certain flow rate for this testing we

[31:26]

just want to make sure that we've met

[31:27]

that as well

[31:29]

um I guess that was it in a nutshell uh

[31:34]

sorry the And um so I do want to turn

[31:38]

the time over uh back over to Mike to

[31:40]

kind of go through the questions and

[31:42]

answers portion of things.

[31:47]

>> Great. Thank you both uh Emily and

[31:50]

Jennifer for this uh presentation on the

[31:55]

back uh endotoxin retention testing for

[31:58]

filters. Um again we encourage everyone

[32:02]

to submit their questions um and you can

[32:05]

submit them any time um in the questions

[32:08]

tab of this platform.

[32:10]

So we'll just get straight to it. Um

[32:14]

our first question is

[32:19]

the medical device with the filter needs

[32:22]

to go for all manufacturer process and

[32:25]

after that for the worst case EO

[32:27]

sterilization 2X

[32:30]

or do you have it do you have any other

[32:33]

approach?

[32:36]

Let me know if you need me to repeat it.

[32:42]

>> Yeah. Could you repeat the question? I'm

[32:43]

sorry.

[32:44]

>> Yeah. So the uh so the medical device

[32:47]

with the filter needs to go for all

[32:48]

manufacturer process and after that for

[32:51]

the worst case EO sterilization 2X.

[32:54]

That's the question or is there another

[32:56]

approach? Any other approach?

[33:03]

Um yeah, so usually right for the

[33:06]

filter, you'll want to um test it in its

[33:09]

worst case

[33:12]

uh situation. So if it is doing EO two

[33:14]

times, you will want to kind of evaluate

[33:16]

the filter after that because that kind

[33:18]

of puts it in its worst case condition.

[33:20]

Um so I hope I understood the question.

[33:23]

Okay. But yes, you'll again you'll want

[33:25]

to evaluate the filter at its um kind of

[33:27]

worst case condition.

[33:31]

>> Perfect. Our

[33:34]

next question is

[33:36]

what actually is an EU and or an

[33:40]

endotoxin unit? Uh so what is and how is

[33:44]

it defined?

[33:47]

>> Yeah. So this is defined by a a body a

[33:53]

global body. It's

[33:58]

it's a it's just a specific amount that

[34:01]

has been previously defined. I don't

[34:02]

have that in like a weight or or a

[34:05]

certain number of organisms. That could

[34:07]

really vary based on the organism. Um

[34:10]

some gram negative organisms have more

[34:13]

endotoxin than others. So

[34:17]

um yeah, I don't have a better answer

[34:19]

for you than that. It's just a defined

[34:23]

unit by regulatory bodies and everybody

[34:26]

is using that same unit. It's based on

[34:30]

the reference standard endotoxin.

[34:33]

Um and then all control standard

[34:35]

endotoxin which is what we use to

[34:37]

perform the test or what we would

[34:40]

probably use to challenge these devices

[34:43]

are are compared against against that

[34:47]

RSSE or reference standard endotoxin.

[34:52]

>> Perfect. Thank you Emily. Uh here's our

[34:56]

next question.

[34:58]

Will gamma irradiation have a

[35:02]

deletterious effect on endotoxin?

[35:07]

What would be worst case pre or

[35:09]

postgamma testing of a product?

[35:16]

So all sterilization methods are going

[35:19]

to have a little bit different impact on

[35:21]

the endotoxin.

[35:23]

It may remove or destroy some endotoxin,

[35:26]

but likely there's going to be endotoxin

[35:29]

left over.

[35:31]

Generally, it's

[35:33]

um kind of the gold standard or best

[35:36]

practice to test post sterile rather

[35:39]

than pre-sterile.

[35:41]

Um, and there's a few reasons for that.

[35:43]

It could be that the sterilization

[35:46]

breaks up or releases additional

[35:49]

endotoxin.

[35:50]

Um, but also if you test pre-sterile,

[35:55]

you may not be testing at,

[35:58]

let me back up. If you test pre-sterile

[36:00]

and your product does contain live

[36:02]

organisms that are continuing to grow

[36:05]

and replicate, they could be generating

[36:08]

additional endotoxin.

[36:10]

So, if you were to test your pre-sterile

[36:13]

product,

[36:16]

um let's say 10 days after

[36:17]

manufacturing,

[36:20]

but the sterilization wasn't done till

[36:22]

20 days after manufacturing, then you've

[36:25]

tested that product 10 days earlier than

[36:29]

the post sterile product and and you've

[36:32]

you've kind of cut any time to continue

[36:35]

growing and producing more organism by

[36:37]

10 days. Those timelines may not be uh

[36:42]

you know

[36:44]

very accurate for every manufacturing

[36:46]

process but just to try to help

[36:49]

um understand that

[36:52]

that process. So test post sterile.

[36:56]

>> Perfect. Thank you. Thank you for that

[36:59]

recommendation. Um here's our next

[37:02]

question.

[37:04]

One of the bottlenecks we see is

[37:06]

overchallenging our samples with a

[37:09]

higher dose of endotoxin than is needed.

[37:13]

Is validation the only way of evaluating

[37:16]

this?

[37:24]

>> Sorry, could you repeat the question one

[37:25]

more time? I'm sorry.

[37:26]

>> Absolutely. So one of the bottlenecks we

[37:30]

see is overchallenging our samples with

[37:34]

a higher dose of endotoxin than is

[37:36]

needed. Is validation the only way of

[37:39]

evaluating this?

[37:45]

>> Yeah. Um I guess I might have some

[37:48]

follow-up questions to that. um because

[37:51]

we could right adjust the we might not

[37:54]

need to challenge it over challenge it

[37:56]

right and just kind of focus on a lower

[37:59]

concentration that still falls within um

[38:01]

the potential amount of endotoxin you

[38:03]

might have in your product or water um

[38:06]

but I guess my other follow-up question

[38:08]

would just be um right are you this is

[38:13]

something that you are filtering through

[38:15]

a filter um if so right I think part

[38:19]

Part of that is just confirming that in

[38:21]

the end, you know, if this product or

[38:23]

water, you know, or fluid that you're

[38:25]

testing that has endotoxin in it is

[38:27]

being filtered. Um, and you do want that

[38:30]

confirmation that the filtrate has

[38:31]

removed or the filter itself has removed

[38:34]

the endotoxin from the filtrate. It

[38:36]

would be something that you should

[38:38]

perform. Um I don't know if there's

[38:40]

other tests to perform or to confirm

[38:44]

right if a filter was able to retain and

[38:46]

that all the endotoxin

[38:48]

in your your process. Um but at least if

[38:52]

you are evaluating the kind of the

[38:54]

filter if it's able to remove or retain

[38:57]

the endotoxin it is something that you

[38:59]

would want to still perform. I don't

[39:01]

know if that helped answer the question.

[39:13]

Thanks. Thanks for doing the best you

[39:16]

could on that, uh, Jennifer. Um, we may

[39:18]

have some follow-up questions, but, uh,

[39:20]

here's our next question.

[39:23]

The filter may be used for a certain

[39:26]

duration or to filter a large amount of

[39:30]

solution.

[39:32]

How is this taken into account in the

[39:34]

testing? I guess my question is related

[39:37]

to aging of the filter due to use.

[39:44]

Um I guess for aging of a filter um so

[39:48]

backtrack I guess right like performing

[39:52]

like if you're filtering you know 10

[39:54]

liters through a filter um we would also

[39:58]

want to kind of replicate

[40:02]

try to replicate the amount that you're

[40:04]

able that you're filtering through um

[40:07]

and the potential endotoxin amounts as

[40:09]

well to kind of evaluate that. But you

[40:12]

would also want to kind of send your

[40:13]

filters,

[40:15]

you know, in their aged um condition as

[40:19]

well to evaluate, right? It's kind of

[40:22]

putting them in that worst case. If

[40:24]

you're you're wondering if that filter

[40:26]

is able to still retain and perform

[40:28]

after their, you know, again, if maybe

[40:31]

it's 10 liters, if they've filtered out

[40:33]

the 10 liters and you want to confirm

[40:35]

that it's still good after that 10

[40:37]

liters, then you'll want to send it in

[40:38]

at that, you know, or test it, right?

[40:41]

Um, at that point, you know, at its end

[40:44]

of life or aged if you're aging your

[40:46]

filters as well. Um, so you'll kind of

[40:49]

want to do it at that point to kind of

[40:53]

evaluate as well.

[40:58]

Okay, perfect. Thank you. Here is our

[41:01]

next question.

[41:03]

Uh the medical device aging

[41:08]

needs to be completed

[41:10]

be uh the question I think is does the

[41:13]

medical device aging need to be

[41:15]

completed

[41:17]

as well before bacteria retention.

[41:25]

Um, so technically we can I'm trying to

[41:29]

think. Um, so you really when we perform

[41:32]

a bacterial retention test, we will we

[41:35]

prefer to have the filters in the same

[41:37]

condition as you know you will see them

[41:39]

in your process. Um, so if you do want

[41:43]

to evaluate them and and know if they

[41:46]

are still good, you know, after they've

[41:48]

been aged, then yes, you know, we do

[41:51]

want to kind of test them in that that

[41:53]

aged condition as well. Um, or if you

[41:56]

just want to kind of see like after 10,

[41:58]

again, I keep using 10 liters, it's the

[42:00]

first one in my head. Um, but you know,

[42:02]

if you want to see after 10 liters of

[42:04]

filtering through a filter,

[42:07]

um, if it's still good, we we can just

[42:09]

replicate that, you know, in the test

[42:11]

where we'll, you know, kind of allow 10

[42:13]

liters to filter through the filter and

[42:14]

then test it after that. So, if that is

[42:17]

how your um filter is going to be the

[42:21]

conditions, uh, sorry. So, we do want to

[42:24]

replicate the conditions that your

[42:25]

filters are going to be in during um the

[42:28]

the bacterial retention test to confirm

[42:31]

that, you know, your process will still

[42:34]

be able to either retain or not retain

[42:36]

that that endotoxin.

[42:42]

>> Perfect. Thank you. Going on to the next

[42:45]

one. We lot lots of good questions here.

[42:48]

Um, this will probably be for you,

[42:50]

Emily, but I'm not sure. If kinetic

[42:53]

chromogenic testing is used to test a

[42:56]

filter postmanufacturing,

[42:58]

when does endotoxin retention testing

[43:01]

come in handy?

[43:07]

>> So, I don't think the test method would

[43:10]

necessarily impact the answer to this

[43:13]

question. We could use either test

[43:15]

method.

[43:17]

Maybe I'll pass that back to Jen.

[43:19]

>> Yeah. Uh we have seen both test test

[43:22]

methods used. Um I'm sure right if there

[43:26]

is a coloration

[43:28]

right

[43:28]

>> to the solution.

[43:30]

>> Yeah. Sure. Yeah. If your filter

[43:33]

after you filter liquid through it, if

[43:35]

that liquid is going to be colored in

[43:38]

some way or it's cloudy, that may help

[43:42]

us determine which test method to use.

[43:45]

If it's cloudy, it may be better to use

[43:47]

the chromogenic test method where it

[43:49]

could measure that color change. If the

[43:53]

filter somehow provided a a yellow

[43:57]

solution, then maybe that turbometric

[43:59]

test method would be better.

[44:02]

>> Yeah. Yeah. And I think again, we've

[44:04]

seen both test methods used. And I know

[44:07]

it could also depend on the sensitivity

[44:09]

that you're looking for.

[44:11]

>> Absolutely. Um, so since the chromogenic

[44:14]

test can can do go down to the 0.0001

[44:18]

um endotoxin unit per mill um you know

[44:21]

maybe that's that's a a different um

[44:24]

that's you know the kind of option.

[44:26]

>> Yeah, the option you'd like to go with.

[44:29]

>> Um but yeah,

[44:32]

>> great. Uh thank you. Here's our next

[44:34]

one.

[44:36]

Is there any requirement to storage of

[44:39]

the product? uh and then in in in

[44:43]

parenthesis it's endotoxin extract.

[44:51]

When we perform endotoxin testing, we do

[44:54]

generally store that extract

[44:56]

refrigerated.

[44:57]

That's because endotoxin testing isn't

[45:00]

typically performed in a sterile

[45:02]

environment. So there is potential for

[45:05]

some contamination from the environment.

[45:08]

Um, and so we like to store that extract

[45:11]

refrigerated to minimize any growth.

[45:14]

With that being said, it is a very quick

[45:16]

test. Um, once we have that extract, we

[45:20]

can test it and have a result within

[45:23]

about an hour or two if we needed to.

[45:26]

So,

[45:28]

usually storage is not an issue. We

[45:31]

don't store them for very long amounts

[45:33]

of time, but if we did, we do store them

[45:36]

refrigerated to help minimize any

[45:38]

growth.

[45:41]

>> Okay, here is our here's our next

[45:44]

question.

[45:47]

After the bacteria retention, that

[45:50]

filter needs to be part of integrity

[45:53]

test evaluation.

[46:00]

Um so with that since it is adapted from

[46:04]

the ASM F838

[46:06]

um we usually

[46:09]

right want to perform kind of a postuse

[46:11]

integrity test just what that does is

[46:14]

just kind of help especially so

[46:16]

backtrack if we do have kind of a

[46:18]

specification

[46:19]

uh you know a manufacturer specification

[46:23]

um for the integrity test you do want to

[46:25]

kind of compare your postuse integrity

[46:28]

test with that specification as well to

[46:30]

kind of help confirm that the filter was

[46:32]

still integral um through kind of that

[46:35]

that challenge endotoxin challenge

[46:37]

portion of testing um to kind of help

[46:39]

confirm the results in the end. Um but

[46:42]

again like if if you don't have a

[46:44]

specification we could kind of omit the

[46:47]

integrity testing and maybe just you not

[46:49]

do anything or just use a a visual kind

[46:52]

of check as well to kind of help. I

[46:54]

mean, it might not be as comparable as

[46:56]

comparing it to like an actual

[46:58]

manufacturer's, excuse me,

[47:00]

specification. Um, but usually a postuse

[47:03]

you kind of want to do to just again

[47:05]

confirm that the filter was still

[47:06]

integral

[47:08]

um throughout the testing and nothing

[47:10]

had occurred during the testing to

[47:12]

affect the filter.

[47:18]

>> Okay, thank you.

[47:20]

Here's our next one. I have heard about

[47:23]

a new endotoxin test method using

[47:25]

recombinant reagents. You didn't mention

[47:28]

these in the presentation. Is that an

[47:30]

option moving forward?

[47:33]

>> Yeah, this is a great question. We are

[47:37]

working to validate the re combinant

[47:40]

cascade reagent assay right now. We

[47:43]

expect that to go live um mid July

[47:47]

about. So in about another month, we

[47:50]

could also use that assay to perform

[47:52]

this test as well.

[47:58]

>> Okay, thank you on that. Here's another

[48:01]

one. We just have a time for a few more.

[48:06]

Um,

[48:07]

for an IV set, we'll need fungus test

[48:11]

retention 2.

[48:13]

It is following the same ASM F838

[48:17]

and which fungus is appropriate for the

[48:19]

retention test.

[48:25]

Um I do apologize. I'm not familiar with

[48:29]

a fungal test. Like I'm sure there is a

[48:31]

way to adapt it. It's not something

[48:33]

we've performed here at Nelson. Um at

[48:35]

least not yet. Um, so I'm not sure if I

[48:39]

can answer that question or if I

[48:42]

understand the question 100%. I

[48:44]

apologize.

[48:46]

>> That's fine. Um, on that um, if you have

[48:48]

if you're still online, just reach out

[48:50]

to us for with further um,

[48:54]

uh, comments if you have uh, more uh,

[48:56]

around that test that that that question

[48:58]

so that we could help answer that. Um

[49:02]

our our second to last question here is

[49:06]

the filter we manufacture is made from

[49:09]

cellulose. I have heard that this can

[49:12]

cause interference in the BET. Is that

[49:15]

true? And how would you address that?

[49:20]

>> Yes, that is true. So cellulose contains

[49:24]

beta glucans which can cause a false

[49:27]

positive in the bet assay. So, if we

[49:30]

knew that your product contained

[49:32]

cellulose or other plant-based

[49:34]

materials,

[49:35]

um, then we would use a beta glucan

[49:39]

blocker during the bacterial endotoxin

[49:42]

test to rule out any false positive

[49:45]

results. So, yes, that would be really

[49:48]

helpful to know if your filter does

[49:50]

contain any of those plant-based

[49:52]

material or cellulose components.

[49:57]

>> Great. And this this will be our last

[49:59]

question of the day. Um,

[50:05]

how do I know what test method is

[50:08]

appropriate and best for my product?

[50:16]

>> Okay, I'm assuming that we're coming

[50:17]

back to the endotoxin with the different

[50:19]

test methods that we offer. Um, and I

[50:22]

think we've kind of touched on this

[50:24]

question a little bit earlier.

[50:27]

It could be based on the specification

[50:30]

for your product,

[50:32]

what limit you're trying to meet,

[50:35]

endotoxin unit per milliliter. Um, we

[50:38]

may decide that the kinetic chromogenic,

[50:41]

which is more sensitive, may be more

[50:44]

helpful if your limit is really low.

[50:47]

Um, and again,

[50:49]

if your filter generates a cloudy or a

[50:54]

colored solution, we could also use that

[50:57]

to determine what test method we may

[51:00]

want to use as well. So, um, yeah, some

[51:03]

of those things we've already touched

[51:04]

on.

[51:07]

>> Great.

[51:09]

Well, thank you everyone. Thank you uh

[51:11]

to you Emily and and Jennifer for this

[51:15]

thorough and informative presentation

[51:17]

and we thank you the viewer as well. Um

[51:20]

Nelson Labs does host educational

[51:22]

seminars uh for medtech uh professionals

[51:25]

to to establish or refresh their

[51:27]

fundamental testing knowledge and

[51:29]

therefore achieve more efficient and

[51:31]

accurate and effective testing outcomes.

[51:34]

If you would be interested in joining

[51:37]

any of these, please visit

[51:39]

nelsonlabs.com and under the news and

[51:41]

events section, you can see our seminars

[51:43]

page. Again, we'd like to thank Emily

[51:46]

and Jennifer for their insights and I'd

[51:48]

like to thank you, the viewer, for

[51:49]

attending this session. We hope it to be

[51:52]

you found it to be valuable and

[51:54]

informative experience and we hope that

[51:56]

you have a great rest of your day.

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