Introduction to Ontario Regulation 851
Ontario's Regulation 851, made under the Occupational Health and Safety Act, sets legally enforceable safety rules for industrial establishments like factories, shops, and warehouses. Unlike the more specific construction Regulation 213, Reg 851 covers fixed workplaces and maintenance work. This regulation is mainly performance-based, requiring safe results rather than prescribing exact methods.
Key Sections Overview (Sections 1–30)
Premises and Housekeeping (Section 11)
- Floors and worker surfaces must be free from obstructions, hazards, or debris such as snow, ice, scrap materials, or water pools.
- Good housekeeping prevents slips, trips, and falls, which are leading causes of workplace injuries.
Lighting (Section 21)
- Adequate lighting must be provided depending on the task.
- Precision work requires brighter lighting; poor lighting can hide hazards and cause errors.
Flammable Liquids Handling (Sections 22–23)
- Store flammable liquids like gasoline and acetone in sealed containers away from ignition sources.
- Clean spills immediately and use approved storage cabinets if required.
- Awareness of vapor risks is crucial in welding, painting, and HVAC tasks.
Machine Guarding (Section 24)
- All exposed moving parts must be properly guarded to prevent access during operation.
- Types of guards include fixed, interlocked, two-hand controls, and light curtains.
- Shields alone are insufficient if they don't prevent contact.
- Prime mover hazards (e.g., motors, flywheels) require fixed guards.
- Inrunning nips (pinch points between moving parts) must also be fully guarded.
- Never remove, bypass, or tamper with guards , doing so risks severe injury and legal consequences.
Explore more details in Applying Safety Measures in Farm Operations: A Comprehensive Guide to understand the importance of guarding and safety controls in different environments.
Grinding Wheels (Sections 29–30)
- Wheels must be securely mounted with work rests adjusted to within 3 mm.
- Inspect wheels before use for cracks by tapping and listening for a clear ring.
- Use safety hoods and operate at or below rated speeds.
- Wear eye and face protection, and start grinders while standing to the side.
- Dress grinding wheels periodically with a wheel dresser to maintain effectiveness.
Electrical Safety (Sections 40, 42–44)
- Electrical equipment must be CSA-approved, installed to code, grounded, maintained, and used properly.
- Avoid working on live exposed parts unless necessary, and always deenergize and lock out wherever possible.
- Grounding prevents shock by directing fault currents safely to earth.
- Maintain safe distances from overhead power lines; never assume lines are safe.
For comprehensive electrical safety practices, see Comprehensive Guide to Fire Safety, User Safety, and Moisture Control in Buildings.
Lockout/Tagout (LOTO) Procedures
- Before maintenance involving energy sources (electrical, mechanical, pneumatic, chemical, thermal), follow standardized LOTO steps:
- Identify all energy sources.
- Clear area of personnel and tools.
- Notify others and communicate clearly.
- Shut down and isolate energy sources.
- Apply locks and tags personally; never transfer your lock key.
- Release stored energy safely.
- Verify isolation before work.
- For group or shift work, use group locks with individual keys.
- Tags alone are insufficient unless no locking device is feasible.
- Follow site-specific line breaking procedures when opening hazardous pipes or vessels.
Material Handling (Sections 45–46)
- Use proper techniques to avoid musculoskeletal injuries:
- Assess load weight and stability.
- Keep load close between shoulders and waist.
- Use knees to lift, avoid twisting.
- Request help or mechanical aids if necessary.
- Plan and clear your path.
Refer to A Comprehensive Guide to Agricultural Tools, Implements, and Equipment for Grade 7 for examples of equipment handling and safety considerations.
Forklift and Powered Material Handler Safety
- Operate only if trained; maintain equipment and do not exceed rated loads.
- Avoid walking near or riding on forklifts without designated seats.
- Common operator mistakes include:
- Failing to signal or stop at aisle ends.
- Not wearing seat belts.
- Lack of rear visibility while reversing.
- Operating with limbs extended outside the cab.
- Driving at unsafe speeds.
- Carrying unsecured loads.
- Using cell phones while operating.
- Ensure situational awareness and secure all loads.
For detailed operator training insights, see Comprehensive Robotics and Automation Course Overview for Mechatronics Masters.
Conclusion
Understanding and adhering to Ontario Regulation 851 safeguards workers in industrial settings by addressing premises conditions, equipment safety, hazardous material handling, and human factors. Proper training, planning, and compliance with these rules not only prevent serious injuries but also improve overall workplace efficiency and reliability. Every trade worker benefits from applying these principles daily to ensure both personal safety and team well-being.
Hello everyone and welcome to our first session on Ontario's industrial establishments regulation regulation 851
made under the Occupational Health and Safety Act. This will be the first of two videos where we break the regulation
into smaller manageable parts. In this one will focus on sections 1 to 30 with special attention to premises, lighting,
flammable liquids, guarding and grinding wheels. Even if this is your first safety course, don't worry. I'll keep
the language clear. I'll give you lots of examples from the trades and we'll connect each situation to things you
might actually face on the job. Let's start with something basic but important. What is a regulation? Think
of the Occupational Health and Safety Act as the big picture law. It sets out your general rights and duties like the
right to know about hazards and the employer's duty to keep you safe. A regulation is a detailed rule made under
the act. It gives specific requirements for different industries or different hazards. If the act says employers must
protect workers from hazards, the regulation says here's exactly what that looks like in your type of workplace.
And important point, regulations are legally enforcable. They're not guidelines or suggestions. If you break
them, you or your employer could face orders, fines, or worse. In the trades, you'll mostly deal with
two big safety regulations. Regulation 21391, construction projects, covers building,
renovation, demolition, excavation, basically work on a construction site. Regulation 851, industrial
establishments, covers fixed workplaces like factories, shops, warehouses, garage, and some maintenance work.
So, if you're working in a welding shop, reggg 851 applies. If you're doing new installations on a construction site,
reggg 213 applies. Sometimes it's a gray area, but generally the location and nature of the work decides which
regulation you will follow. Before we jump into the details, let's talk about how this regulation is
written. Regulation 851 is mostly performance-based. That means it tells you the safety
result you have to achieve, but it's not always a step-by-step method. For example, it might say, "A floor shall be
kept free of hazards." That's performance-based. It doesn't list every possible hazard because there are too
many. Prescriptive rules are the opposite. They give exact measurements or procedures. For example, guard rails
must be 42 in high. Performance-based rules give flexibility for different workplaces, but they also require more
judgment and responsibility from the employer and workers. Section 11 is all about housekeeping. It
says floors and surfaces used by workers must be kept free of obstructions, hazards, and accumulations of refuge,
snow, or ice. This sounds simple, but it's one of the most common causes of injuries, especially trips, slips, and
falls. In the trades, the hazards could be extension cords across the walkways, scrap lumber or offcuts on the floor,
pools of water from plumbing work, or metal filings around a welding station. Good housekeeping is a safety control.
It keeps the work area efficient, and it prevents accidents before they start. Section 21 says lighting must be
sufficient for the work performed. Again, it's performance-based. It doesn't give a specific light level
because needs change. Think about it. A precision electrical task like wiring a control panel needs much brighter light
than moving pallets around the warehouse. Poor lighting doesn't just slow you down. It can hide hazards,
cause mistakes, and strain your eyes. In welding, inadequate lighting when not under the hood can hide tripping
hazards. In carpentry, it can make measurement errors more likely. Sections 22 and 23 cover flammable
liquids, things like gasoline, acetone, paint thinner, or certain adhesives. Store them in suitable sealed
containers. Keep them away from ignition sources. Cleanup spills right away. and in some cases store them in approved
flammables liquids cabinets. In the trades, welders need to store acetone away from their grinding sparks.
Painters need to seal solvent containers when they're not in use, and HVAC techs must be careful when adhesives are near
open flame. Remember, vapors are often more dangerous than the liquid itself. Guarding is one of the most important
safety measures you'll see in a shop. Section 24 says, "Any exposed moving part that could endanger a worker must
be guarded or otherwise protected." For a working definition, a guard is a physical barrier that prevents access to
a hazard while the machine is operating. You'd need a tool to remove it. A shield is a movable cover or deflector that
might block chips or sparks or dust, but it doesn't stop you from reaching the hazard. Shields are useful, but a shield
alone usually doesn't meet the guarding requirement if a worker could still get a hand in there.
Types of guards that you might see include fixed guards over belts, gears, or pulleys, interlocked guards that shut
off the machine when it's opened, two-hand controls that keep both hands away from the danger, or light curtains
on automated equipment. Shields could include a table saw blade hood, a grinder spark deflector, or transparent
panels to stop flying chips. The law doesn't ban shields. It just says that if there's still a risk of access, you
still also need guarding. A prime mover is the main source of power for a machine. Think of an
electric motor, an engine, or a turbine. A prime mover hazard is any dangerous moving part of that power source like a
rotating shaft, a flywheel, or a drive pulley. These parts are often turning at high speed and can easily catch loose
clothing, gloves, or even hair. The law says that these must be fully enclosed with a fixed guard, so there's no way
for a worker to touch them during operation. An inrunning nip is a hazard created
where two machine parts move toward each other, pulling anything caught between them into the machinery. You'll see
these at the point where two rollers meet, between the belt and a pulley, or between a chain and a sprocket. If a
hand, a sleeve, or rag gets caught in an inrunning nip, it is pulled in instantly. That's why regulation 851
says these spots must be guarded so nothing, not even a fingertip, can get into the danger zone.
Think of it this way. A prime mover hazard equals the big power producing part itself. You need to keep people out
entirely. An inrunning nip equals a pinch point created by moving parts. Keep hands, tools, and clothing away.
Both need guarding, but the shape of the hazard and the guard design will be different. Understanding which you're
looking at helps you pick the right safeguard. Getting hit hurts,
but coming into contact with a moving part hurts a whole lot more. It can result in serious injury and even
death. Every year of all work accidents, contact with moving parts of a machine
cause an average of 20 deaths, 300 amputations, and more than a thousand fractures. Construction professionals
are particularly at risk because of all the equipment we use in our everyday work. As a construction professional,
you should already know how to avoid and control the risk of injury from contact with a moving part.
Since there can be serious consequences and there are several ways to prevent it, the risk of injury from contact with
moving parts is considered zero tolerance. On a construction site, there's a lot of
machinery and powered equipment with moving parts. That's why it's essential to prevent or control access to moving
parts. On some machinery and equipment, the moving parts must be made 100%
inaccessible even during operation. These machines must be equipped with guards or safety devices that completely
prevent access to moving parts. On other machinery and equipment, contact with moving parts can't be
prevented during operation, in which case access can only be controlled. All such machinery must be equipped with
guards and or safety devices. Regularly check that all safety devices are in place, in good condition, and
undamaged, and working properly. If you notice any defect or malfunction, do not use the equipment and make the
necessary adjustments or repairs. Never remove or block a safety device.
And also never tamper with a guard or safety device such as overwriting the limit switch on a mortar mixer.
If your machinery or equipment needs maintenance, such as a blade replacement, you should at minimum
unplug it or remove the battery. In some cases, lockout will be required. And on top of having compliant
equipment, you have to use it properly, too. One wrong move during operation can be
fatal. This is why it's so important to properly train and inform your workers so that they respect all the preventive
measures and safety rules in effect. Being a professional is all about proper planning because that's how you finish a
job safely. [Music] Some real examples might be in
carpentry, a fixed guard over the belt drive of a planer, plus a shield over the cutter head. In welding or
fabrication, fixed guards over drive belts and shields for sparks. In HVAC, mesh guards over fan inlets or in
electrical belts and pulley guards on a drill press. Never removed a fixed guard unless the machine is locked out. and
never bypass an interlock. It's there because somebody was already hurt doing exactly that.
My own experience has taught me that unguarded equipment is one of the most common violations of reggg 851. Why?
Because workers sometimes remove guards to make the job faster. The reality, a missing guard can lead to severe
injuries in just seconds. Employers can face large fines, supervisors can be charged, and the injured worker's life
is often permanently changed. Guarding is never optional. Grinding wheels seem harmless until
something goes wrong, and sections 29 and 30 set strict rules. The wheel must be properly mounted. The work rest must
be kept within 3 mm of the wheel. The wheels need to be inspected for cracks and damage before you use it. Safety
hoods or shields must be in place, and the wheel must be operated at or below its rated speed. If the wheel shatters,
fragments can travel at speeds of up to 90 m/s. That's faster than bullets from a gun.
Before you turn on a grinder, give the wheel a light tap with a non- metallic object. A clear ring means there's no
cracks. A dull sound means replace it. Always wear proper eye and face protection.
Stand slightly to the side when starting it. If it's going to fail, it usually happens at startup and keep the tool
rest close so your workpiece can't get jammed and kick back at you. [Music]
Hi, it's Ben with another important safety topic. In this video, I want to talk about how to use a bench grinder
safely. Before we get into the details, let's start with an introduction to what a bench grinder does. A bench grinder,
which is sometimes referred to as a pedestal grinder, works by rapidly spinning abrasive wheels to grind,
sharpen, or polish metal surfaces. You can use it on just about any metal tool that needs sharpening, including
chisels, scissors, knives, drill bits, punches, and screwdrivers. A typical bench grinder has two wheels on either
side of the motor housing. Usually one wheel is hard for grinding and the other wheel is soft for polishing. Most of the
wheel is covered by a guard, but about one quarter is exposed. An eye shield is mounted at the top of this section, and
a work rest is mounted at the bottom. Most grinding wheels spin at 3,00 to 3,600 RPM. Now that you know what a
bench grinder does, let's go over how to use it. To begin, we'll talk about the essential safety features of the bench
grinder. The most important is the work rest. The work rest provides an anchor point for you to rest your material so
that it stays level and sturdy as you grind. The work rest must always be adjusted to a 1/8 in gap from the wheel.
This is to minimize the risk of an object getting caught in the wheel. Never use a bench grinder with a gap
greater than 1/8 of an inch as the injuries from getting caught in the wheel will be very serious. Next, there
is a tongue guard located at the top of the wheel. This guard blocks any debris from being carried over by the wheel and
shut out at the user. The tongue guard must be spaced a/4 of an inch from the wheel. At this distance, there is
minimal risk of debris slipping through the gap being ejected from the machine. The easiest way to measure and adjust
the gaps on the work rest and tongue is with a gap gauge. You can find the gap gauges specifically made for the bench
grinder online. At ASC, gap gauges can be found attached to the pedestal of all bench grinders. Use the gauge to check
the work rest and tongue guard before starting the machine. If the gap needs adjustment, simply loosen the bolts with
an Allen wrench, make the adjustment, and rettighten the bolts. At ASC, Allen wrenches can also be found attached to
the pedestal of all bench grinders. Importantly, always make sure the machine is off and the wheels are still
before adjusting the grinder. And if you can't adjust the work rest or tongue guard to the necessary gap, your wheel
is too small and needs to be replaced. The next safety feature on a bench grinder is one to protect your eyes from
the sparks created while grinding. Not surprisingly, this is called a spark shield. These spark shields are located
above the tongue guard and are used to block sparks and debris from flying towards your face. A spark shield should
be angled so that it covers the wheel. Spark shields will sometimes loosen and move over time, so make sure yours is
tight and in the right position before starting your task. If it becomes difficult to see through, simply wipe it
off with a wet cloth or rag. Though, if that doesn't work, call maintenance for a replacement. Let's talk about clothing
and PPE required for using a bench grinder. Before getting started, check to make sure you're not wearing any
loose or dangling clothing. Take off loose welding gloves, tie back long hair, and remove any jewelry you have
on. Next, whenever a tool generates sparks and flying debris, you'll need safety glasses and a face shield to
protect your eyes and face. And because we use our bench grinders in a shop environment, you'll also need a hard hat
and hearing protection. Once you have the right clothing and PPE, you'll be ready to get started. Here are some
instructions to keep in mind when operating the grinder. When grinding small material, don't hold it directly
with your hand. There's no need to get that close to the wheel. Instead, use locking pliers or clamps to hold the
material. Never grind on the side of the wheel. This will damage it and risk sending debris flying when the wheel
breaks apart. Only grind on the square or front-facing side of the wheel. Keep a cup of water near the grinder to cool
the material as you work. You'll know the steel is overheating if it starts to turn bluish black. To avoid ruining the
edge of a tool by overheating it, dip the material in water every 10 to 15 seconds on the grinder. Once you
finished your task and turned off the wheel, the wheel will continue to spin. This could be a hazard to others walking
by. To make the wheel fully stop once the grinder is turned off, lightly press the wheel dresser or a piece of metal
against the wheel until it stops spinning. As the wheel is used, the spaces between
the cutting grid can become clogged. the grit can become dull and the wheel will develop grooves. A wheel in this
condition will not be effective. To fix a dull or grooved wheel, use a wheel dresser. Start the bench grinder and
wait for it to reach full speed. Then press the wheel dresser against the spinning wheel, holding it perpendicular
to the face of the wheel. Apply light pressure and grind away the surface. This will expose new grit and square the
face of the wheel, removing the grooves. That's it for this video on the proper use and safe practices of the bench
grinder. Remember to always be cautious when working around powerful tools. So stay safe, have a great week, and I'll
see you next time. [Music] Electrical hazards can be deadly. They
can cause shock, burns, or start fires. Section 40 says that any electrical equipment must be constructed,
installed, protected, maintained, and used so that it doesn't endanger a worker. That's a broad statement, but it
covers things like making sure equipment is CSA approved, installing it according to code, keeping it in good repair, and
using it only for its intended purpose. for you. This means never bypassing safety features, never using damaged
cords or tools, and making sure the right tool is used for every job. Section 42 says a worker must not work
on lived exposed parts of electrical equipment unless it's absolutely necessary and all safety precautions are
taken. The safest practice is to deenergize and lock out the circuit before starting any work. Section 43
requires that when electrical equipment is being maintained or repaired, it must be disconnected, locked out, and tagged
to prevent accidental re-energization. If you work in electrical, HVAC, or even welding, you may need to service powered
equipment, and lockout is your main protection. So, you're about to do maintenance work
on a piece of equipment. In order to do that, you'll have to remove some fixed guards. This is one of those scenarios
like when you risk getting caught in moving machinery or you're cleaning in a zone surrounded by mechanical or other
energy sources that could cause injury that requires lockout, tagout, or lotto procedures. Let's discuss the
step-by-step process of executing lotto procedures while safely performing your work. First, prepare. Ask yourself
appropriate questions. What are you working with? Does the equipment only have electrical and pneumatic energy or
does it have several different sources? Can you use the applicable lotto procedures to figure out the type and
magnitude of all the energy sources? Here at Abbott, you could be dealing with mechanical, electrical, pneumatic,
chemical, gravity, stored potential, or thermal energy. You must identify the energy sources. Missing one of those
energy sources can lead to a significant injury if you fail to disconnect the equipment. Clear the area of all
non-essential personnel and tools. If barriers are needed, set those up and gather your necessary equipment like
locks, lot devices, tags, PPE, ladder, tools. Communication is always a key component
of working safely. It's crucial that you notify others. Reactivation of an energy source by someone who's unaware of the
activity is a common cause of lotto injuries. Safely shut down the equipment. You must
deenergize the equipment and if residual chemical content is present, remove the chemicals and thoroughly rinse the
system before closing valves and placing locks tags. You also need to isolate energy sources.
Turn off valves, flip circuit breakers, throw a disconnect switch, block a fan or hatch. When you're figuring out how
to isolate the energy source, make sure you reference and follow the lotto work procedure or instructions for the
details. Now, you'll apply the appropriate lockout devices such as locks, covers, and/or chains and
identification tags, and the appropriate lotto equipment. You must attach your facility's designated lotto lock and tag
to the equipment. Then make sure you place the key for that lock on your person. No matter what, never transfer
your lotto key to anyone else. Why? When you're using the designated lotto lock, everyone in the facility knows that they
are prohibited from attempting to restart the equipment. Applying your lock communicates your activity and
purpose. Plus, you place a physical barrier against reactivation of the equipment. You take control of your own
safety. Then it's time to release stored energy, which can also cause injury. This can be
accomplished by bleeding air pressure or neutralizing residual chemicals. This step is important. Check your work.
Try it out. Verify that each step so far has been done correctly. That means that after properly doing a lot procedure,
you confirm that all energy sources are isolated with a physical barrier. You verify that the equipment will not
restart and you are personally in control of the hazardous energy that ensures that equipment can't restart
without your awareness. After you check your work, go on to perform your service activity. After
all, you've done a whole lot of preparation to accomplish this safely. Let's go over lotto device removal and
returning to service. When you're done with your service activity, clear your work area of equipment you used and
replace all guarding so that it can be safely operated. Remove your locks and keys. Perform a reverse auto procedure.
A serious reminder, shortcuts can compromise your safety. Always, every single time, fully and completely employ
lockout tagout procedures to control hazardous energy and prevent an injury. Let's talk about unique circumstances
you might encounter. Line breaking. This is a special type of hazardous energy control because it involves opening a
pipe or vessel that could present a chemical, thermal, or pressure hazard. Take precautions like using personal
protective equipment when you need to open a hazardous pipe or vessel. And always understand and follow your site's
specific line breaking process. What if the equipment has many energy sources? Plus, it's not just you. It's a
group of people performing a service activity on the equipment. In this type of situation, group lotto can be done.
With group lotto, it's typical to apply a different lock and tag to each energy source. Then place all the keys from
these locks in a lock box. Then all employees working on the equipment place their own lock on the lock box while
working on the equipment. But in these cases, each person must put their own lock on the energy isolation device.
Under no circumstance is it ever acceptable for one person to lock out equipment for another. Group Lotto has
many variations. Just remember, check your pocket. If you've got the key in there to a lock which controls the
ability to re-energize the equipment, then you're protected. What about multiple shift work? Whether it's a
situation where you're passing the work onto the next shift or you're performing a group lotto procedure, it's critical
that you maintain continuity of hazardous energy control, be sure you never leave a lock box or energy source
uncontrolled or unlocked. Usually, one individual is assigned primary responsibility for the lockout. That
individual's lock must remain on until the work is complete. What should you do if you can't use a lockout device during
your service activity? Can you use just a tag to notify people not to reactivate an energy source? Only if that is the
sole option. In other words, this scenario should be avoided as much as possible. If it is the only option,
refer to your site's lotto procedure and take special safety precautions. Remember, tags don't provide a physical
barrier against reactivation, which severely limits their effectiveness. That covers lockout tagout from A to Z.
Now you know how to protect yourself and others against hazardous energy in a safe, efficient, and effective manner.
You take control of your own safety. Please go to your supervisor if you have any questions about this or any other
ABIT safety procedure. Section 44 requires that noncurrenc carrying metal parts of electrical
equipment like metal enclosures have to be grounded to prevent shock. For example, if an internal fault energizes
a metal drill press housing, grounding ensures that electricity flows safely to the ground and trips a breaker instead
of flowing through you. Even if you're not an electrician, knowing the importance of grounding helps you spot
the hazards, like a missing ground pin on a plug. Sections 44.1 and 44.2 deal with working
near overhead power lines, something that can affect electricians, HVAC installers, and even carpenters lifting
materials. You must maintain a safe distance based on the voltage, or have the lines deenergized or insulated. The
takeaway here, never assume a line is safe and don't bring conductive materials like ladders or metal ducks
anywhere near it unless you know the clearance is adequate. Material handling covers everything from
lifting a box by hand to moving a steel beam with a crane. Section 45 says materials, articles, or things must be
lifted, carried, or moved in such a way that it doesn't endanger the worker. That means using the right method, the
right equipment and good technique. It matters because handling materials is one of the top causes of muscular
scalidal injuries and struck by incidents in the trades. Sections 45 and 46 also focus on manual
handling. When lifting by hand, you should test the load. If it's too heavy or awkward, get some help or use some
equipment. Keep your back straight and bend at your knees. Hold the load close to your body. Avoid twisting while
carrying. These are basic rules, but they prevent some of the most common trade injuries. Bad backs, pulled
muscles, and hernas. [Music] Hi, I'm Emily, your safety trainer. And
in today's video, we'll be talking about backs and lifting. Lifting materials can be hard work no
matter the job. Unfortunately, back injuries resulting from lifting are one of the most common workplace related
injuries. However, there is some good news. We can minimize our chances of experiencing a back injury when lifting
through proper safety technique and habits. This lesson provides important guidelines on how to do this so that you
can feel confident and comfortable while working. It's not possible to completely eliminate the risk of back injuries in
the workplace, but following these helpful tips will make sure you're as safe and healthy as possible.
[Music] Some common back injuries associated with lifting can include sprains,
strains, herniated discs, and even fractured vertebrae. [Music]
Unfortunately, back injuries are all too common in the daily lives of many people.
Your spine is more twisted than sinbad's take on marriage. >> Some of the most frequent causes include
lifting materials that are too heavy or unstable, reaching places that are awkward, repeating motions such as
twisting, bending or lifting overhead, remaining in a bent over or strained position for extended periods of time,
falling or tripping over debris, wearing tool belts that are too heavy, and not warming up the muscles before engaging
in physical labor. Taking precautions against these types of activities can help prevent strain on
your back and costly trips to the doctor. Lifting tasks can be risky for an
employes's back if the proper safety practices are not followed. To help protect your back, it is important to
avoid lifting and bending over whenever possible. Objects can be placed where they are easy to access, such as on a
shelf or countertop, and avoiding placing them on the floor where possible.
Additionally, using a dolly or forklift to complete the task is much safer than manual methods.
When manual lifting must occur, objects should remain between your shoulder and waist so that the strain is not put onto
your back muscles and you should push rather than pull when possible as pulling will cause more strain and
discomfort. Don't lift heavy loads. If you're straining under the weight of an object,
then it is too heavy for you to lift alone. Before picking up any load, make sure there is enough space to lift it
without bumping into anything and that you know where it needs to go. This way, you will be able to properly plan how to
maneuver your load as you walk. Additionally, always be aware of the surface you're walking on and avoid
slippery or uneven terrain. Taking these steps can greatly reduce your chances of having an incident while moving
something heavy. Ensuring back safety is crucial for any job. There are many ways to prevent back
injuries on the job. >> Hey, it worked. My searing leg pain is now a gentle numbness. Next,
>> before you begin, plan your move, ensuring that the path you're going to take is clear of wet surfaces,
obstacles, and obstructions, and that there are no slopes. Size up the load. Look at the location of the object. If
the object is overhead or on the ground, think about how you can safely reach it or how to get it into a comfortable
position to reach it. Additionally, test the weight and the shifting contents of the object that you will pick up.
Shifting contents can affect how the object will behave when lifted. Don't be afraid to ask for help if you need it.
Perform a team lift if the size or weight of the object is too much for you to handle. Lifting awkwardly shaped or
sized objects can be just as dangerous as lifting heavy objects when you do it alone.
If you have the option, use a dolly or other piece of material handling equipment over manual lifting methods.
[Music] When a manual lift must be performed, there are many techniques employees
should do to minimize or eliminate the strain on the back. First, get as close to the object as possible. Use a wide
balanced stance with one foot slightly ahead of the other with your heels on the floor. Bend your knees when lifting
or lowering objects. This will help you keep the natural curve of your spine. Use your palms, not
just your fingers, to grasp the load. It is recommended that you place your palms on opposite corners of the object. Keep
your head up while lifting. Lift with a smooth, steady motion. Keep the object between your shoulders and waist area.
Pivot to turn in the direction that you want to go. Do not twist. Slowly lower the load. Slow lowering
will help maintain the curve of your lower back. When you have to get an object from above shoulder height,
employees should lower the front portion so that it is below the shoulder. Back injuries are one of the most common
types of injuries in the workplace. By following the guidelines presented in this lesson, employees can help minimize
their chances of a back injury from occurring while lifting or lowering objects. Employees should remember to
use team lifts or mechanical methods of lifting whenever possible over manual methods. That's all for today's lesson.
If you like this video, look for us on social media. And remember, stay safe out there.
[Music] Forklifts, lift trucks, and similar powered material handlers must be
operated only by trained workers, maintained in good working order, and used according to manufacturer's
instructions. Loads must be stable, secure, and not exceed the rated capacity. For nonoperators, the key
takeaway is don't walk or stand near a moving forklift, and never ride on one unless there's a proper passenger seat.
[Music] [Applause] [Music]
Hi, thank you for joining Toyota Fortiss of Atlanta as we recognize 2019 National Forklift Safety Day. Please follow us
through several videos in a series we're titling the most common forklift operator mistakes performed in an
operation. [Music] See if you can find out what mistake is
being made in this first most commonly made forced operator mistake. [Applause]
Did you catch the mistake? You'll notice that the operator did not stop at the end of the aisle. Nor did he sound his
horn, alerting nearby pedestrians that he was about to exit the aisleway. Next time you see an operator doing this,
encourage them to stop and sound their horn before moving forward out of the aisle.
[Applause] [Music] For our next most common mistake, see if
you can see what this operator is doing Oh, [Music]
did you catch the mistake? The operator was not wearing a seat belt. The number one thing that a forklift operator
should do before moving a forklift is to ensure that the seat belt is both in good condition and functional.
[Music] [Music] [Music]
See if you can spot the next mistake the focus operator is about to make. The mistake that was made here was that
the operator failed to check behind him before moving that forklift in reverse. Situational awareness is extremely
important in a material handling operation. Operators that are experienced know to check behind them,
in front of them, and either side of the forklift before moving in any direction. [Applause]
See if you can guess the next mistake that's about to be made. Now, while that was pretty funny, this
is often times a very common mistake made by operators, and it happens a lot to operators that are experienced or
seasoned as they get too comfortable operating in their operation. Make sure that you keep all of your limbs inside
of the operator compartment when maneuvering the forklift throughout your warehouse. It not only can save a limb,
but it can save a life. [Applause] [Music]
See if you can find the next mistake being made. [Music]
[Applause] Did you find it? So, the mistake being made here was that the operator was
moving that forklift at an unsafe speed, too fast for the conditions. Much like operating your vehicle on a wet pavement
where there's a possibility for hydroplaning in the warehouse, there are several elements to take into account
when determining the max travel speed for your forklift in the operation. Make sure that you identify where pedestrians
are. Maybe designate pedestrian walkways to force pedestrian traffic in a certain area throughout the warehouse.
Check for spills or leaks or anything on the floor. But in general, identifying your top travel speed is crucial to
ensuring that your operators do not drive too fast in an effort to improve safety, efficiency, productivity, and
all the while lower your total cost. [Music] [Applause]
Check out this next video. One of the most common forklift errors. So, the mistake that was being made here
was that the operator was maneuvering a load throughout the warehouse that obscured his view through the front of
the mast. In a situation like this, you always want to move that truck in reverse so that you have full range of
view. [Music] [Music]
See if you can find another one of the most common foroot bears. The mistake that was being made here was
that the operator was maneuvering with a load that was not secure. It's so important to make sure that your
load is secure to prevent lateral, forward, or reverse tipovers. This can cause equipment damage, racking damage,
product damage, or even pedestrian injuries. And for our last most common forklift
operator mistake, see if you can see what's going wrong here. [Music]
Did you figure it out? In the state of Georgia, it is illegal to operate a motor vehicle and your cell phone at the
same time. We encourage you to discontinue the use of cell phones while operating your material handling
equipment. We mentioned situational awareness, knowing what's going around in your surroundings being a vital
importance to the safety and productivity of your operation. But please do not text and drive your
forklift. Thank you for joining Toyota forless of Atlanta as we recognize the 2019
National Forklift Safety Day. It is our number one priority to ensure that all of our customers and partners are safe
no matter what they do. The benefits of safety result in increased efficiency, productivity, and sustainability, all
while lowering your total operating costs. We hope that you make it a priority to implement safety in all of
your operations. Thank you. [Music] To sum up, the main points for trade
students are keep electrical equipment safe, grounded, and in good repair. Deenergize and lock out before you work
on equipment. keep safe distances from overhead power lines, used proper lifting techniques, and operate hoists
and forklifts safely and with their capacity. These rules aren't just for specialists.
Every trade will handle tools, materials, and sometimes energized equipment. Following them keeps you and
your crew safe.
Under Section 11 of Ontario Regulation 851, floors and worker surfaces must be kept free of obstructions, hazards, and debris such as snow, ice, scrap materials, and water pools. Effective housekeeping helps prevent slips, trips, and falls, which are among the leading causes of workplace injuries. Employers should implement regular cleaning schedules and hazard inspections to maintain a safe work environment.
Flammable liquids like gasoline and acetone must be stored in sealed containers away from ignition sources and, where required, in approved storage cabinets as specified in Sections 22–23. Spills should be cleaned immediately to prevent fire hazards, and workers should be trained to recognize vapor risks, especially during tasks like welding, painting, and HVAC maintenance to ensure proper ventilation and safety measures.
Section 24 mandates that all exposed moving parts of machinery be properly guarded using fixed guards, interlocked guards, two-hand controls, or light curtains to prevent worker contact during operation. Guards must fully prevent access, including hazards like prime movers and inrunning nip points. Removing or tampering with guards is strictly prohibited to avoid severe injury and legal penalties. Employers should conduct regular inspections and provide worker training on these safeguards.
LOTO procedures require identifying all energy sources and clearing personnel and tools from the area before shutting down and isolating equipment. Workers must personally apply locks and tags without transferring keys and safely release stored energy before verifying isolation, as outlined in the guide. For group work, group locks with individual keys are used, and tags alone are insufficient unless no locking device fits. Following site-specific line breaking protocols is also essential when opening hazardous pipelines or vessels.
Regulation requires that electrical equipment be CSA-approved, properly installed, grounded, maintained, and used according to code (Sections 40, 42–44). Workers should avoid contact with live exposed parts unless necessary, always deenergize and lock out equipment if possible, and maintain safe distances from overhead power lines. Grounding is critical to prevent shock by directing fault currents safely to earth, and comprehensive electrical safety training is recommended to ensure compliance and prevent accidents.
Section 45–46 emphasizes assessing load weight and stability before lifting, keeping the load close to the body between shoulders and waist, using knees rather than the back to lift, avoiding twisting, and planning a clear path. Workers should request assistance or mechanical aids when needed to reduce the risk of musculoskeletal injuries. Training on proper lifting techniques and ergonomic considerations is essential for workplace safety.
Forklift operators must be trained and authorized, maintain equipment properly, and never exceed rated load capacities. They should avoid walking near operating forklifts, always wear seat belts, signal and stop at aisle ends, ensure good rear visibility when reversing, keep limbs inside the cab, operate at safe speeds, secure all loads, and avoid distractions like cell phone use. Employers should enforce these practices and provide regular operator training to minimize risks.
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